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Custom Extrusion Solutions

Tailored to Your Industry Needs

For more than 50 years, Pexco has been the trusted partner for engineered plastic extrusion solutions. We specialize in custom and specialty extrusions, serving a wide range of industries with precision, innovation, and deep material expertise.

With six in-house tool and die centers and experience processing over 500 resin types, our capabilities support everything from complex, performance-critical parts to streamlined redesigns of existing components. From initial concept through production, our team delivers tailored solutions that bring your ideas to life.

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What sets custom plastic extrusion apart is its flexibility to meet the specific requirements of each business. Whether the need involves a particular material formulation, unique dimensions, specialized shapes, or specific colors, plastic extrusion can be precisely tailored. This level of customization ensures that the end product not only meets performance standards but also aligns with the client’s functional and aesthetic preferences. With tailored extrusion solutions, businesses gain a competitive edge through efficiency, precision, and design versatility.

Co-, Tri-, and Complex Extrusions

Designed to meet a range of performance needs, Pexco extrudes simple single-material profiles to multi-layer co- and tri-extrusions with varying durometers, finishes, or colors. We engineer custom solutions - including crosshead extrusion - for applications requiring integrated materials, enhanced durability, or multifunctional design in a single part.

Wide Profile Extrusions

Pexco specializes in wide and hollow plastic extrusions using custom-built vacuum calibration systems. We produce high-quality profiles up to 30 inches wide and 6 inches tall. Our advanced tooling delivers precise dimensional control—ideal for complex, large-scale, and hollow part applications for telecommunications, data centers, and flooring.

Tubing, Rod, and Profile Extrusions

Pexco manufactures custom extrusions from a wide range of materials—including elastomers, fluoropolymers, and thermoplastics. Our capabilities include heat shrink and non-heat shrink tubing, solid rods, and intricate profiles engineered for demanding applications across industries, with precise control over dimensions, tolerances, and material performance.

Why Choose Pexco?

Our state-of-the-art facilities and 50+ years of experience in plastic fabrication position us as a leader in delivering tight-tolerance components with extraordinary precision to meet even the toughest product demands.

With multiple locations across North America, a skilled team of over 850 employees, and advanced technology, Pexco is uniquely equipped to meet your custom manufacturing needs, wherever you are.

Pexco's Footprint

Our extensive footprint includes multiple locations, over 850 employees, and advanced machinery across North America.

170+ Extrusion Lines and
40+ co-extrusion lines

55+ High-performance
polymer molding machines

40+ CNC Swiss, lathe, and
mill machines

950K+ Sq. Ft. of Manufacturing Space
across 14 facilities in North America

What Our Customers Are Saying

We have been working with the Pexco Team for many years, and numerous projects, they have never let us down! Everyone is always SO professional, and always respond in a timely manner. Their expertise is one that we know we can always count on. —Dave O’Neil, Fence Lines. Inc.

The professionals at Pexco excel at customer service, product knowledge and industry experience. They are an invaluable partner and great people to work with. —Mitchell Kowal, South Camden Iron Works

Having Pexco as a supplier means having not to worry about getting materials on time. They are great at planning and having inventory available for when it’s necessary. Pexco is my favorite supplier. —Sofia Pulido, Cooper Lighting Solutions

Learn More About Pexco's Capabilities

By choosing Pexco for your project, you’re not just getting a service provider; you’re gaining a partner committed to your success. Our team of experts is ready to work closely with you to optimize your designs, select the best materials, and deliver high-quality parts that meet your exact specifications.

Contact us to learn more about our capabilities.

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